Textile & Garments ERP Software – Complete Automation for Fabric, Apparel & Garment Manufacturing
The 100xERP Textile & Garments ERP System automates every stage in textile and apparel manufacturing — from yarn and fabric to cutting, stitching, finishing, and export. It provides unified control over production planning, inventory, quality, job work, cost tracking, and multi currency export documentation, giving garment and textile businesses complete operational transparency and efficiency. Ideal for spinning mills, weaving units, knitwear, dyeing houses, garment factories, exporters, and fashion brands.
Why Textile & Garment Companies Need ERP
| Common Pain Points in Textile Industry | How 100xERP Solves These Challenges |
|---|---|
| Complex multi stage workflows from spinning to finishing | End to end order → production → shipment workflow |
| Fabric wastage & inaccurate consumption forecasts | Accurate consumption calculation with wastage control |
| Lack of real time work in progress (WIP) visibility | Shop floor dashboards with real time WIP reports |
| Inventory mismatches (yarn, fabric rolls, trims) | Roll wise, lot wise & color wise inventory tracking |
| Uncontrolled job work and subcontracting | Integrated job work & subcontracting management |
| No visibility on dyeing chemical usage | Dyeing process tracking with chemical consumption control |
| Delivery delays and production planning gaps | AI based production planning & MRP |
| Hidden costs leading to underpriced orders | Precise costing using BOM, consumption & process data |
| Rework and recurring quality issues | Quality control at every manufacturing stage |
| Overdependence on spreadsheets | Centralized ERP replacing manual Excel tracking |
| Export documentation complexity | Built in multi currency export documentation support |
Key Features of 100xERP for Textile & Garment Industry
Style, Design & BOM Management
Create BOMs based on style, size, fit, and color variants. Automatically calculate material consumption and wastage.
Cutting Room Management
Marker planning, fabric allocation, optimized cutting logic, waste tracking, and cut panel tracking.
Fabric & Yarn Inventory
Roll wise barcoding, shade control, lot tracking, shortage prediction, FEFO issues, and shrinkage control.
Production Planning & Control (PPC)
Capacity planning, sewing line balancing, machine allocation, operator skill matrix, and real time WIP.
Dyeing & Processing
Dye lot creation, chemical usage tracking, shade QC, reprocessing controls, and process costing.
Job Work & Subcontractor Management
Material issuance, return tracking, subcontract QC, job cost, and waste analysis
Quality Control at All Stages
Fabric inspection (4 point), stitching QC, finishing checks, pre packing QC, defect analytics.
Finishing, Washing & Packing
Manage wash recipes/loads, generate packing lists, size/ratio assortments, and barcode carton labels.
Order Management & Shipment
Handle multi location orders, delivery schedules, export packing lists, invoices, and shipping docs.
Costing & Profitability
Fabric, CMT (Cut Make Trim) costs, job work charges, overhead allocation, and order profitability analysis.
Textile & Garment Workflow in 100xERP
Sample Request
BOM Creation
MRP Planning
Purchase
Fabric Receipt & QC
Cutting & Bundling
Sewing
WIP Tracking
Washing & Finishing
Packing
Dispatch & Export Documentation
Why Choose 100xERP?
Built specifically for textile & apparel workflows
Real time shop floor visibility
Easy for operators & supervisors
Cloud ready for multi factory setups
Faster implementation than legacy ERPs
Perfect for domestic & export business
FAQs – Textile & Garment ERP
1. Can I track fabric rolls by shade, lot, and length?
Yes, 100xERP supports roll-wise barcoding with complete shade, lot, and length information for full traceability and inventory accuracy.
2. How does the ERP help reduce fabric wastage during cutting?
It features cutting room automation and marker planning tools that optimize fabric usage, helping minimize wastage and improve yield.
3. Does it support subcontracting and job-work tracking?
Absolutely. You can issue materials to job workers, track return quantities, apply QC, and monitor subcontracting costs in real time.
4. Can I manage style, size, color, and fit variations easily?
Yes, the system includes a style matrix to manage BOMs across multiple combinations of style, size, fit, and color, especially useful in apparel manufacturing.
5. Does the system offer real-time WIP tracking across all production stages?
Yes, with mobile-friendly shop-floor panels, supervisors can update and view live WIP status at every production stage.
6. What about costing – can I calculate order-wise profit margins?
Yes, 100xERP provides detailed costing by combining fabric usage, job-work, overheads, and trims to show accurate order-wise profitability.
7. Can it generate export documents like packing list and invoices?
Yes, it supports multi-currency export documentation including packing lists, invoices, HS codes, carton labels, and shipping documents.
8. Is the ERP suitable for both domestic and export garment manufacturers?
Yes, it is designed for domestic, export, and hybrid units, with compliance features for both local and international requirements.
9. Is this ERP usable across multiple factory locations?
Yes, 100xERP is cloud-based, enabling real-time access across multiple factories, warehouses, or job-work locations.
10. Can operators and supervisors use it easily without deep technical knowledge?
Yes, the interface is simple and mobile-friendly, designed for ease of use by production floor teams and supervisors.