Electronics Manufacturing ERP Software – Complete Automation for PCB, EMS & Electronic Assembly Companies
100xERP is purpose-built for electronic manufacturing service (EMS) providers, PCB manufacturers, IoT device makers, consumer electronics brands, LED units, cable harness plants, and component assembly lines.It automates your complete electronics manufacturing lifecycle – from multi-level BOM versioning, SMT production, testing & QC, to vendor management, inventory, and after-sales service – in one unified ERP platform.
Why Electronics Manufacturers Need ERP
| Challenges Without ERP | How 100xERP Solves These Challenges |
|---|---|
| Managing complex multi-level BOMs | Integrated multi-level BOM with revision control |
| Frequent design changes & ECN updates | ECN approval workflow & BOM revision tracking |
| Hard-to-track electronic components | Component-level barcode/QR tracking |
| Serial number/lot number traceability | Real-time batch, lot & serial number tracking |
| High rejection due to soldering/assembly defects | In-process testing & QA automation with defect analytics |
| Long testing cycles | Automated test logs (AOI, FCT, ICT) with faster reporting |
| Stockouts due to component shortages | MRP-based component planning & shortage alerts |
| ESD-sensitive inventory handling | ESD-safe warehouse control & handling protocols |
| SMT & wave soldering planning | SMT/THT line scheduling and feeder setup planning |
| No real-time visibility of assembly line | Real-time WIP & assembly line dashboards |
| Difficulty managing warranty & service calls | Warranty & service portal with serial-wise issue tracking |
| Global vendor coordination | Vendor performance, lead-time tracking & multi-currency support |
Key Features of 100xERP for Electronics & Assembly
Multi-Level Electronic BOM Management
Component-level BOM with alternates
Revision-controlled BOM
Electrical spec documentation
Import component handling
SMT Production Planning & Tracking
Feeder setup planning
Component reel tracking
SMT program-to-BOM mapping
Real-time line performance
MRP & Vendor Procurement
Shortage alerts
Duty/custom/freight costing
Supplier lead-time analysis
Auto PR generation
Warehouse & Component Storage
ESD-safe inventory control
Moisture-sensitive FEFO issuing
Bin/rack management
Reel-specific tracking
Warranty & Service CRM
Track product serial & warranty
RMA process automation
Repair tracking
Spare part consumption
Costing & Profitability
Per part costing
SMT vs manual assembly comparison
Yield-based costing
Rework & test cost analytics
THT & Manual Assembly Control
Work-center wise planning
Operator skill mapping
WIP tracking
cycle time monitoring
Component-Level Traceability
Serial
lot tracking for every resistor, IC, PCB
Complete usage traceability from RM → FG
MTC and compliance-ready
Quality Control & Testing Integration
AOI, ICT, FCT,burn-in, firmware testing
NCR, CAPA, defect logging
Real-time QC dashboards
Firmware Version & Test Management
Upload logs by serial/device
Test results linked to serial ID
Software revision documentation
Industries Served
EMS Providers
End-to-end ERP support for SMT, THT, and full box-build assembly lines, with real-time traceability.
IoT & Smart Devices
Track component-level data, firmware versions, and manage compact, fast-moving production cycles.
PCB Manufacturers
Manage multilayer PCBs, BOMs, revisions, and quick-turn production with testing and QA integration.
LED Lights & Drivers
Handle large volumes with variant control, electrical testing, and batch traceability for compliance.
Consumer Electronics
Ideal for TVs, radios, and appliances – handles high-variant SKUs, testing workflows, and assembly.
Consumer Electronics
Ideal for TVs, radios, and appliances – handles high-variant SKUs, testing workflows, and assembly.
Power Electronics & UPS
Control BOM complexity, thermal QC, component testing, and after-sales warranty management.
Automotive Electronics
Ensure zero-defect production for ECUs, sensors, and wiring harnesses with OEM-level compliance.
Workflow in 100xERP – Electronics Manufacturing
RFQ & Design Import
BOM Creation + Revision Control
MRP-based Procurement
Component GRN & QC
SMT Line Planning
THT Assembly
QC (AOI, FCT, ICT)
Firmware Upload
Assembly + Packing
Dispatch
After-Sales, RMA & Warranty Handling
Benefits of 100xERP for Electronics Manufacturers
Zero Component Shortages
Auto procurement prevents line halts
Complete Traceability
From IC to final product
Reduced Rework
AOI & in-process QA
Faster Time-to-Market
Parallel planning & testing
Cost & Yield Control
Better part costing insights
Scalable Architecture
Multi-line, multi-factory setups
Why Choose 100xERP?
Built specifically for contractors, EPC & infrastructure firms
Supports SMT, THT, soldering, firmware, testing
Traceability at lot, batch, and serial level
Easy shop-floor UI for operators
Multi-plant cloud system
Fast to deploy vs traditional ERPs
FAQs – Electronics Manufacturing ERP
1. Can 100xERP manage multi-level electronic BOMs with frequent design changes?
Yes. 100xERP supports multi-level BOMs with version control and handles ECN workflows, ensuring up-to-date component revisions at all times.
2. Does it support SMT and THT assembly line management?
Absolutely. The system tracks SMT feeder setups, component reels, wave soldering, manual THT assembly, and WIP visibility across all lines.
3. Can we track components and products by serial number or lot?
Yes. 100xERP enables part-level traceability through barcodes and QR codes—covering ICs, PCBs, capacitors, resistors, and finished products.
4. How does the ERP help in reducing defects during QA?
With built-in QC modules like AOI, ICT, FCT, and burn-in test logging, the system auto-records defects, enables root cause analysis, and drives CAPA actions.
5. Does 100xERP support warranty tracking and after-sales service?
Yes. Warranty periods, RMA requests, service calls, and spare part usage can be managed directly through the ERP’s after-sales module.
6. Can 100xERP help avoid stockouts for critical components?
Definitely. The built-in MRP engine predicts demand based on BOMs and current WIP, alerting you of component shortages before they affect production.
7. Is it suitable for small to mid-size electronics factories?
Yes. 100xERP is scalable—from small SMT shops to large EMS plants with multiple lines and multi-location operations.
8. Does it support import component procurement and vendor tracking?
Yes. You can manage imported materials with duty, freight, and customs costs while tracking vendor lead times and quality scores.