Mining ERP Software – Complete Automation for Mining, Minerals & Heavy Industrial Operations
The 100xERP Mining & Heavy Industries ERP System is purpose-built for mining companies, mineral processing units, quarries, stone crushers, cement raw material mines, coal and metal ore mines, drilling contractors, and heavy industrial equipment operations.It automates everything—from mine planning, production tracking, explosive management, weighbridge, and logistics, to equipment utilization, safety compliance, and cost control—all from a single cloud-based ERP platform.100xERP helps mining operations improve productivity, profitability, safety, compliance, and gain real-time visibility across all departments.
Why Mining Companies Need ERP
| Key Challenges Without ERP | How 100xERP Solves These Challenges |
|---|---|
| No real-time production tracking | Automated mine production monitoring |
| Difficulty managing heavy machinery availability | Equipment-wise & shift-wise output tracking |
| Manual tracking of explosive materials | Explosive inventory control with compliance |
| Poor haulage and dispatch planning | Vehicle routing & haulage optimization |
| Frequent equipment breakdowns | Preventive maintenance & fuel log management |
| Fuel pilferage | Fuel tracking & anomaly detection |
| Stockpile mismatch (ROM, OB, processed material) | Real-time stockpile management |
| Complex statutory & safety compliance | Safety audit & compliance workflows |
| No proper labour & contractor tracking | Contractor labour & machinery tracking |
| High mining operational cost | Costing per ton, per equipment, per shift |
| Inaccurate weighbridge & dispatch data | Weighbridge integration for accurate dispatch |
| Zero integration between mine → plant → logistics | End-to-end integration across mine, plant & logistics |
Key Features of 100xERP for Mining & Heavy Industries
Mine Planning & Production Scheduling
Daily/weekly/monthly mine plans
Pit-wise & bench-wise targets
Shift-based production monitoring
Real vs planned production comparison
Drilling, Blasting & Explosive Management
Electronic explosive register
DGMS/Mining Act compliance
Blast logs, issue-return records
Shift-wise consumption tracking
Heavy Equipment & Machinery Management
Track excavators, dozers, crushers, dumpers, tippers
Preventive maintenance & fuel logs
Breakdown logs
Operator assignment
Weighbridge Integration
Auto capture of weights
LR/challan generation
Transporter-wise dispatch tracking
Eliminate human error
Stockpile & Material Movement Tracking
ROM, OB, coal, limestone, aggregates
Stock grading & moisture adjustments
Yard/dump monitoring
Stock reconciliation
Crushing & Screening Plant Automation
Jaw, cone, VSI crushers
Screening output tracking
Material grade control
Plant downtime monitoring
Logistics & Dispatch Management
Trip sheets, vehicle planning
GPS tracking (optional)
POD (Proof of Delivery)
Customer & plant-wise dispatch reports
Contractor & Labour Management
Attendance, wages, contractor billing
Machinery rental charges
Shift scheduling
Output-based billing
Environment, Health & Safety (EHS)
Safety audit checklists
Incident reporting
PPE compliance tracking
MoEF, DGMS documentation
Costing & Profitability Tracking
Cost per ton, per machine, per shift
Drilling, blasting, fuel cost allocation
Contractor cost comparison
Mine-level profit reports
Mining & Heavy Industry Segments Served
Coal Mines
Manage excavation, haulage, dispatch, fuel, and stockpiles for thermal and coking coal operations.
Aggregates & Quarrying
Automate crushing, screening, inventory, and vehicle dispatch for construction materials.
Iron Ore Mines
Track ROM, OB, beneficiation, crushing, and dispatch logistics for integrated steel supply.
Cement Raw Material Mines
Optimize raw material mining and transportation to cement plants with production-cost tracking.
Metal & Mineral Mining
Handle multi-pit extraction, grade control, explosive usage, and compliance for non-ferrous metals.
Drilling & Blasting Contractors
Log blast design, explosive issuance, shift-wise consumption, and safety documentation.
Mining Workflow in 100xERP
Mine Planning
Drilling & Blasting
Excavation
Haulage
Crushing & Screening
Stockpile Monitoring
Weighbridge & Dispatch
Transport & Logistics
Contractor & Labour Billing
Equipment Maintenance
Costing & Profit Tracking
Benefits of 100xERP for Mining & Heavy Industries
Reduce Operational Cost
Fuel control, route optimization, preventive maintenance
Improve Equipment Efficiency
Track output, breakdowns, OEE
Ensure Safety & Compliance
Built-in EHS, incident reporting, DGMS docs
Accurate Dispatch & Stock Tracking
Real-time weighbridge, stockpile management
Better Contractor Billing
Based on actual usage/output
Real-Time Dashboards
Visibility for mine managers & HO
Boost Productivity
More output per shift through better planning
Why Choose 100xERP for Mining Companies?
Designed for large-scale industrial & mining operations
Tracks production, equipment, safety, compliance & cost
Cloud-based, mobile-ready & scalable
Integration-ready with GPS, weighbridge, SCADA
Proven workflows for mine → plant → logistics
Rapid deployment with mining-specific templates
FAQs – Mining & Heavy Industries ERP
1. Can 100xERP integrate with our existing weighbridge system?
Yes. 100xERP fully integrates with digital weighbridges to automatically capture inbound and outbound weights, minimizing human error and ensuring accurate dispatch data.
2. Does the system support tracking of explosives and blasting activities?
Absolutely. 100xERP includes digital explosive inventory logs, issue-return tracking, blast designs, and DGMS compliance tools.
3. Can I track equipment performance and schedule preventive maintenance?
Yes. You can monitor machine-wise output, fuel logs, service schedules, and breakdown history. The system also alerts for upcoming maintenance to reduce downtime.
4. Is contractor labour and machinery hire management included?
Yes. You can manage contractor rosters, attendance, shift-wise output, and automate billing based on work done or machinery usage.
5. How does 100xERP help reduce fuel pilferage and improve usage tracking?
The system records refueling events, logs consumption per shift or equipment, and compares against expected usage to flag anomalies or pilferage.
6. Can I track material movement from mine to plant to dispatch?
Yes. 100xERP provides end-to-end integration—from mine excavation, haulage, crushing, and stockpile, all the way to weighbridge dispatch and delivery.
7. Is safety compliance and audit tracking part of the system?
Yes. Safety checklists, incident reporting, PPE compliance, and environmental logs are included. All safety data can be used for audits and regulatory filings (DGMS, MoEF, etc.).
8. Does 100xERP work across multi-pit or multi-site operations?
Yes. It is cloud-based and supports multiple locations with centralized dashboards, helping corporate HQs track output, cost, and compliance across all sites.